Aggregate belt scales for bulk material conveyors

Aggregate Belt Scales for Quarry and Concrete Plants

WiseStone aggregate belt scales are built for sand, gravel, crushed stone, recycled aggregate and other abrasive bulk materials. They help quarry operators, concrete plants and aggregate suppliers monitor production, totalize material flow and improve load-out visibility on fixed conveyors.

Fast quote information: belt width, belt speed, conveyor angle, capacity range, material, accuracy target and installation photos.

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Where Aggregate Belt Scales Are Used

Primary and secondary crusher discharge conveyors.
Quarry transfer conveyors for sand, gravel and crushed stone.
Concrete batching plant feed conveyors and stockpile conveyors.
Recycled aggregate lines where dust, vibration and uneven material flow are common.
Production reporting where truck scale data is too late for process control.

What the System Measures

Instant flow rate for live production monitoring.
Totalized weight for shift, day or batch reporting.
Belt load and belt speed for process diagnostics.
Optional signals to PLC or plant control systems through Modbus communication.
Stable weighing performance with calibration support for rugged aggregate sites.

Recommended WiseStone Configuration

2-Idler Belt Scale

A practical choice for general aggregate monitoring where the goal is production tracking and simple conveyor integration.

4 or 6-Idler Belt Scale

Recommended when the plant needs better accuracy, more stable weighing length and stronger performance on high capacity conveyors.

Controller and Speed Sensor

A matched controller and speed sensor provide flow rate, total weight, calibration tools and communication to plant systems.

Application Questions

Can the belt scale handle dusty aggregate?

Yes. The mechanical frame and controller should be selected for the site environment, conveyor vibration and maintenance access.

What accuracy is realistic?

Many aggregate applications use 0.5% to 1.0% targets, while better conveyor conditions and multi-idler frames can support higher accuracy.

Can it be retrofitted to an existing conveyor?

Yes. Please provide conveyor photos, idler spacing, belt width, belt speed and installation space so we can review the retrofit position.

Need a belt scale recommendation for your conveyor?

Send your conveyor details and our engineers will help match the belt scale frame, controller, speed sensor and calibration method to your site conditions.

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